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1. Advantages of Warp Knitting in Industrial Textiles

   September 21, 2023 5:47 am Leave a Comment

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   Warp knitting is a method of creating knitted fabrics using multiple parallel yarns. Each needle or hook in the knitting machine works with its line, forming a loop that interlocks with adjacent loops. As a result, the textile produced through this technique has a smooth, flat surface and tends to be less elastic than those made by other methods.

   This knitting technique is commonly used for producing fabrics with specific properties, such as tricot fabrics, known for their fine gauge and smooth texture. It can also create more complex patterns and designs by varying the movement of the guide bars and yarns.

   The following are other unique advantages of warp knitting in industrial textiles:

   1. Production Efficiency

   Multiple yarns can be processed simultaneously in warp knitting, allowing for faster production rates than other techniques. The machines also have many needles or guidance bars, significantly increasing production efficiency. This capability is particularly advantageous for industrial textile production, where large quantities of fabric must be manufactured quickly.

   2. High-Quality Fabric

   Warp-knitted fabrics exhibit excellent dimensional stability. The interlocking loop structure formed by the simultaneous knitting of multiple yarns ensures the material maintains its shape and size even under stress. This stability is particularly important for technical textiles, where precise dimensions and consistent performance are crucial.

   The high-quality nature of warp-knitted fabrics also extends to their surface characteristics. They often have smooth surfaces with uniform appearances and excellent drapes. The loop structure also results in a tight-knit construction that minimizes snagging and improves abrasion resistance. This makes the fabrics durable and less prone to pilling or fraying, enhancing their quality and longevity.

   3. Versatility

   Warp knitting is a highly versatile production method that can create a wide range of fabrics. These include mesh fabrics characterized by their open, net-like structure with evenly spaced holes. Spacer fabrics are another type of fabric that are three-dimensional textiles consisting of two outer layers connected by a central layer.

   The ability to produce a diverse array of fabrics using this technique is attributed to the design flexibility of the machines. They can be equipped with multiple guide bars and offer various stitch patterns, enabling the creation of complex designs, textures, and fabric structures. This adaptability makes it a preferred method for industrial textile production.

   4. Fabric Customization

   The machines can be customized to achieve desired fabric characteristics, including stiffness, porosity, and breathability. One aspect of fabric customization is the selection of yarns. Different yarn types, such as natural, synthetic, or a blend of both, can be chosen based on their unique properties. For example, high-strength synthetic fibers like polyester or nylon can produce a fabric with enhanced stiffness and durability.

   Adjusting the machine’s speed, tension, and stitch patterns can also modify the fabric’s properties. For instance, controlling the stitch density or loop size can impact its porosity or breathability. This is beneficial in applications such as filtration or sports apparel, where breathability and moisture management are crucial.

   5. Cost-Effectiveness

   The cost savings are a result of its efficiency and minimal material waste. This allows manufacturers to lower their production costs and improve their market competitiveness. Additionally, the increased production speeds lead to higher output in a given time, which benefits from economies of scale. Therefore, manufacturers can reduce cost per unit by producing larger quantities within a shorter timeframe.

   Partner With Jason Mills for Unrivaled Industrial Textile Solutions

   At Jason Mills, we take pride in offering industrial knit fabrics that are meticulously engineered and rigorously tested! We ensure their exceptional performance, durability, and reliability, even in the most demanding environments. Our expertise also extends to serving diverse sectors, including healthcare, occupational safety, and recreation.

   Contact us today to explore our wide selection of materials! You can also request a quote right away to begin working with us.

2. How To Pick the Right Industrial Knit Fabric

   July 3, 2023 6:35 am Leave a Comment

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   Industrial fabrics are a type of textiles created exclusively for industrial use. They are purposefully designed and produced to have particular qualities and features that make them suitable for various industrial environments. The fabrics are usually constructed from synthetic fibers like polyester, nylon, aramid, or fiberglass. This enhances their strength, durability, and resilience.

   The right choice of industrial fabric can significantly impact the end product’s performance, functionality, and overall appeal. This article will delve into the key considerations when selecting the right industrial knit fabric for specific applications.

   Factors To Consider for Industrial Fabric Selection

   When choosing industrial knit fabrics, it is essential to carefully consider several factors to ensure optimal performance and suitability for the intended use. The following are some critical considerations to keep in mind:

   Yarn Type

   Each yarn type has distinct properties that can impact the resulting fabric’s characteristics. For example, polyester is known for its strength and durability, making it the best choice for applications requiring high tensile strength. On the other hand, nylon has exceptional elasticity and abrasion resistance, making it suitable for uses that need flexibility and resilience. Finally, monofilament consists of a single, thick strand that provides specific properties, such as increased transparency or decreased elongation.

   Knitting Technique

   Weft, warp, and circular are just some knitting techniques that can be utilized for industrial fabric. Each method produces a unique form of fabric with distinctive characteristics. Here is a brief overview of these techniques:

   • Circular knitting: This versatile method involves knitting in a circular motion, resulting in seamless tubular fabrics. It can produce various fabric types, including stretch and non-stretchy ones.
   • Warp knitting: Under the umbrella of warp knitting are both tricot and raschel knits. Raschel knits are characterized by producing heavier fabrics that are stable with minimal stretch. It entails interlacing parallel yarns to create a fabric structure. Tricot knitting is much lighter and produces material with stretch in the width.
   • Weft knitting: This involves interlocking yarns in a horizontal direction, creating a fabric with more stretch and flexibility. Weft knitted fabrics are commonly used in apparel, sportswear, and other applications requiring stretchability and comfortable fit.

   Fabric Weight

   The fabric weight is measured in ounces per square yard (OSY) or grams per square meter (GSM) and usually depends on the application’s requirements. A lighter fabric weight may be more suitable for applications where flexibility, breathability, and ease of movement are important. It is often employed in sportswear, activewear, and uses that require drape and comfort.

   In contrast, a heavier fabric weight may be preferable for increased strength, durability, and abrasion resistance. Heavyweight fabrics are commonly used in industrial applications, upholstery, or products that need to withstand rough conditions.

   Color

   Industrial knitting fabrics can be dyed in various custom colors to meet specific requirements. One common method is solution dyeing, where the color is added to the fiber before it is spun into yarn. Solution-dyed fabrics offer excellent color fastness and resistance to fading, making them suitable for applications where long-lasting color integrity is important.

   Finish

   The finish of a fabric refers to any treatment applied to it after it is knitted and dyed Common finishes in industrial knitting include:

   • Resins: After dyeing a stiffening agent made of chemical or animal origin is added to make the fabric firm or abrasive. This can be applied to the fabric to improve its functionality and durability.
   • Fire Resistance And Water Repellency: A waterproof coating can make the material resistant to water penetration, while a flame-resistant layer can enhance its safety properties.
   • Laminating: This involves bonding a layer of film or another fabric to the base fabric. It can provide additional strength, improve tear resistance, or enhance properties like water resistance or breathability.
   • Anti-static treatment: Fabrics used in industrial settings often undergo anti-static treatments to reduce the buildup and discharge of static electricity, preventing potential hazards.

   Choose Jason Mills for Unparalleled Industry Textile Solutions

   At Jason Mills, we pride ourselves on delivering reliable and innovative textile solutions tailored to different industries’ diverse needs. Our industrial knit fabrics are meticulously engineered and tested to ensure exceptional performance, durability, and reliability even in demanding environments. Some industries we serve include healthcare, occupational safety, and indoor and outdoor recreation.

   Contact us today to access a wide range of specialty materials! You can also request a quote now, and we will gladly help you with your needs.

3. Industrial Protective/Safety Fabrics 101: Types & Applications

   May 5, 2022 4:21 pm Leave a Comment

   Professionals working in high-risk environments face threats from explosions, fire, metal sparks, high-voltage power, sharp objects, and toxic or corrosive chemicals. They require reliable protective clothing to keep them safe from potential dangers. Industrial protective fabrics are technical clothing meant to protect workers from environmental and workplace hazards. Safety fabrics should be comfortable, provide maximum protection for the wearer both indoors and outdoors, and give them freedom of movement.

   Protective textiles should also remain compliant with government and industry standards for workplace safety. Protective apparel must keep workers safe while meeting the requirements of the oil and gas, metalworking, energy, utility, chemical, and manufacturing industries. Learn more about the properties, benefits, and applications of various safety fabrics.

   

   Safety Fabric Properties: Fire, Cut, and UV Resistance

   Protecting employees from workplace hazards is one of the crucial responsibilities of the employer, who needs to identify the safety risks in the workplace. The type of protective fabric chosen will depend on the nature of work, potential hazards, and compliance requirements under the relevant ANSI, ASTM, AATCC, OSHA, FAR 25.853 or MVSS 302, and Mil-Spec standards. 

4. Marine Mesh Fabrics | Sun, Salt & Moisture Resistant

   March 28, 2022 9:03 pm Leave a Comment

   Marine conditions are notoriously harsh. Moisture, corrosive salt water, UV radiation, and other factors cause standard fabrics to wear rapidly. With continuous exposure to marine conditions, these fabrics wear and fade. Marine fabrics are specifically engineered to withstand the extreme conditions common in marine operations.

   Marine mesh fabric is especially critical for the safe everyday operation of boats and other marine equipment. It is used to move or hold items without retaining water or becoming waterlogged. Marine mesh fabrics are characterized by evenly spaced openings. These openings allow mesh bags, pockets, and nets to shed water rapidly. 

   

    

   Outdoor Mesh Fabrics for Marine Applications

   Outdoor mesh fabric for marine applications must be able to resist exposure to moisture, sun, and saltwater over long periods while maintaining its strength, elasticity, and structural integrity. To meet these needs, manufacturers have incorporated a variety of modern materials into specialized marine mesh fabrics that are capable of withstanding even the most extreme marine conditions. Marine-grade polyester fabric and marine nylon fabric are the two most popular materials used in marine applications today. 

   Marine Nylon Fabric

   Marine nylon fabric offers a variety of benefits, for marine applications, including:

   • Resistance to wear, corrosion, and temperature
   • Flexible and lightweight
   • Exceptional tensile strength
   • Resistance to alkali, acid, and saltwater
   • Hydrophilic
   • Easy to clean and maintain
   • Variety of hole shapes and sizes
   • Range of fabrics, from thin netting to heavy cargo nets

   Marine Grade Polyester Fabric

   Polyester mesh features numerous properties ideal for marine use, including: 

   • Strong and durable
   • Dries quickly 
   • Hydrophobic
   • Flexible and elastic
   • Lightweight
   • Solution-dyed black to resist UV radiation
   • Resistant to microbial growth
   • Resistant to corrosion, heat, and chemicals

    

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   Marine Fabrics From Jason Mills

   Jason Mills specializes in the development of high-quality fabrics for specialized applications. Our marine fabrics are carefully engineered to perform reliably in even the most extreme marine conditions. With decades of experience, we understand the unique needs of the marine industry and design our fabrics to meet industry-specific standards for safety and performance. 

   Harsh marine environments require materials that will not lose their structural integrity, fade, or bleed upon exposure to extreme conditions. Jason Mills’ quality marine fabrics are knitted using specialized marine-grade yarns, ideal for use in seat pockets, map and document holders, and mesh containers. 

   Our Solutions

   At Jason Mills, we are proud to offer an extensive selection of fabrics to meet a wide range of marine needs. All of our marine fabrics are made with 100% solution-dyed polyesters. The dye is embedded directly in the fiber of the yarn, which allows our fabrics to withstand up to 2,000 hours of exposure to UV radiation without fading.

5. Nylon & Polyester Mesh Screen Filters

   October 28, 2021 11:26 am Leave a Comment

   Mesh screen filters have an open-hole structure that enables them to capture and collect solid particles from liquid or air streams. Available in numerous designs and materials, they serve as a versatile filtration and skimming solution for many industrial, commercial, and recreational applications.

   At Jason Mills, we provide standard and custom knitted mesh fabrics in a range of weights, sizes, colors, and finishes to suit different customer needs. Both our nylon and polyester mesh fabric solutions possess distinct benefits that make them suitable for filtration.

    

   Nylon and Polyester Filter Mesh 101

   The performance of a mesh filter is highly dependent on the fibers and yarns used to make it. Nylon and polyester are synthetic polymers often used to create mesh screens for filtration or skimming devices. While both are flexible, durable, and lightweight, they each have distinct benefits and limitations that impact their suitability for certain applications.

   

    

   Polyester Filter Mesh

   Polyester is a synthetic polymer formed by a chemical reaction involving alcohol, carboxylic acid, and a petroleum byproduct. The resulting fibers can be stretched and aligned to form yarn with the following properties: 

   • High strength and durability
   • Excellent dimensional stability
   • Hydrophobic surface
   • Resistance to acids/alkalis, corrosion, heat/fire, mold/mildew staining, ultraviolet light, and wear
   • Easy sewing and cleaning requirements

   These advantageous characteristics make polyester mesh suitable for a wide range of applications. Whereas the hydrophilic nature of nylon fibers causes them to absorb water, the hydrophobic nature of polyester fibers allows them to repel moisture. As a result, polyester mesh screens will dry faster when exposed to wet conditions. Additionally, polyester is more resistant to heat and UV rays than nylon, making filter mesh made from it a more suitable solution for outdoor environments. 

   Polyester mesh generally has a slightly rougher feel than nylon mesh. However, a higher filament count can create a lighter, drapier material. It also tends to be less tolerant of stretching and bending than nylon mesh, which limits its use in applications where elasticity is a priority.

    

   Nylon Filter Mesh

   Nylon is a synthetic plastic created by extracting and heat treating carbon-based compounds from organic matter. It is capable of being extruded into strands of various sizes and thicknesses to suit different applications. Key properties include: 

   • High tensile strength
   • Light weight
   • Elasticity and flexibility
   • Resistance to acids, alkalis, corrosion, dust, temperatures, and wear
   • Hydrophilic and antimicrobial (when combined with silver ion) surface
   • Soft, smooth feel
   • Easy cutting, dyeing, and cleaning requirements

   Nylon fibers can be knitted into durable mesh suitable for different straining, sieving, and filtering applications. The mesh openings can be constructed in a variety of shapes (such as round, rectangular, or honeycomb) and thicknesses (ranging from thin, lightweight drapes or netting to thick, heavy-duty nets and pads). 

   In addition to its availability in many designs and configurations, nylon mesh offers a number of other key advantages over alternative filter mesh options. For example, its strength and durability make it a great choice for long-term use. Additionally, its smooth surface facilitates the removal of filtered solids, making it an effective and efficient solution for pool filters and skimmers.

   However, unlike polyester fibers, nylon fibers absorb and retain water, which causes nylon mesh screens to stretch and expand in wet or humid environments. Nylon mesh also tends to degrade more quickly than polyester when exposed to direct sunlight, making it better suited for applications that are less exposed to weathering elements.

    

   Common Applications of Nylon & Polyester Mesh Screen Filters

   Nylon and polyester filter mesh are used in filtration solutions for numerous industrial, commercial, and recreational applications. For example, they are integrated into pool filters and skimmers, where they help maintain a clean and safe environment for swimmers by capturing and removing debris and other solid contaminants.

   Other common applications of nylon and polyester filter mesh include:

   • Dust collection and separation
   • Sifting and milling
   • Fuel and oil filtration in automotive and aerospace systems
   • Filtration systems in refrigerators, dryers, and other appliances
   • Filtering tests in laboratory applications
   • Infusion and transfusion filters in medical applications

   Application-specific requirements and environmental factors will dictate which type of filter mesh is most appropriate for an application. For example, nylon’s smooth and soft surface makes it uniquely suited for sensitive medical and diagnostic applications, whereas polyester’s acid resistance and hydrophobicity make it preferable for applications involving acidic substances or long-term water exposure.

    

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   Filtration Textile Solutions at Jason Mills

   At Jason Mills, we offer an extensive selection of polyester and nylon mesh suitable for filtration applications. They are available with opening apertures of less than 1/16 inch and in weights ranging from 2 to 11 ounces. 

6. Fire Resistant Fabrics | Fire Retardant vs. Fire Resistant

   March 2, 2021 4:24 pm Leave a Comment

   Flame-resistant and fire-retardant fabrics are essential safety tools in a variety of industrial, commercial, and municipal applications. Technological improvements in these fabrics have facilitated the development flame barriers, coverings, numerous types of personal protective equipment, and more. This blog post will discuss the differences between flame-resistant and fire-retardant fabrics, common applications of these fabrics, and more.

   

   Flame-Resistant (FR) Fabrics

   While there is significant overlap in fire-resistant and flame-retardant fabric—both in terminology and physical usage—the two fabric types have distinct differences.

   Fire-Retardant Fabric vs. Fire-Resistant Fabric

   Fire-retardant fabrics and fire-resistant fabrics are two different classes of material. Each class has unique attributes that make them advantageous for intense heat or open flame applications, but they use different mechanisms to do so.

   • Fire-retardant fabrics, also known as chemically flame retardant fabrics, are standard fabrics that have been treated with a special flame-retardant coating. They will burn, but at a much slower rate than untreated standard fabrics. Flame retardancy is classified into three groups: flame retardant (FR), inherently flame retardant (IFR), and durably flame retardant (DFR).
   • Flame-resistant fabrics are made up of typically synthetic fibers that resist ignition under prolonged exposure to flame or heat. Because of this construction, they are also sometimes referred to as inherently flame-retardant fabrics. Instead of burning, these fabrics will eventually begin to melt. The degree of inherently flame-resistant fibers within a flame-resistant fabric can vary widely from a few percent of the fibers to a full construction, depending on the manufacturer.

    

   Nylon and Polyester Fabric Fire Resistance

   Synthetic fibers comprise most of the top choices for fire-resistant fabrics. While most natural fibers are flammable, plastic-based fibers will often melt due to the heat instead of igniting. Nylon and polyester fabrics have become especially popular due to their high melting points and low thermal conductivity. For additional protection, manufacturers can treat the fibers with a solution of fire-resistant chemicals.

   Adding a Fire-Resistant Fabric Finish

   Certain chemicals can treat natural and synthetic fibers to increase their fire resistance. These chemicals are classified into four different groups based on their effects:

   • Soft Fire Resistant (FR)
   • Medium Crisp Fire Resistant (FR)
   • Medium Soft Fire Resistant (MSFR)
   • Heat Set Fire Resistant (HSFR)

   

   Polyester Mesh – Soft Fire Resistant (FR)

   

   Polyester Mesh – Heat Set Fire Resistant (HSFR)

   

   Nylon Mesh – Medium Crisp Fire Resistant (FR)

   

   Polyester Mesh – Medium Crisp Fire Resistant (FR)

   

   Polyester Mesh – Medium Soft Fire Resistant (MSFR)

   

   Nylon Mesh – Medium Crisp Fire Resistant (FR)

   Common Applications

   Fire-resistant and fire-retardant fabrics are necessary in a wide variety of applications. Many industries regulate the types of fabrics allowed in various settings to ensure that facilities meet minimum application safety standards. Some of the most popular applications for these fabrics include the following:

   • Aeronautical, automotive, and marine applications, which require fire-retardant or fire-resistant fabrics for seating, cargo nets, and interior finishes
   • Hospital uses, such as material for drapes, sheets, and mattress covers
   • Military applications, such as protective military clothing
   • Occupational safety, with applications primarily focused on worker safety and PPE in industrial and outdoor settings
   • Recreation, especially in camping, fishing, golfing, hiking, hunting, and shooting

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   More Information on Fire Resistant/Retardant Fabrics

   At Jason Mills, we manufacture a wide variety of knit textiles, including flame-retardant and fire-resistant fabrics. Our materials meet strict industrial and safety standards to ensure every protective fabric is as safe as possible. Our team can research and develop custom fibers to create knit fabrics that target specific operational challenges. Contact us today or request a quote to see how our capabilities can serve your operation.

    

7. Antimicrobial Fabric: What Is It?

   12:40 pm Leave a Comment

   Antimicrobial fabric is designed to fight the growth of bacteria, mold, fungus, and other microbes. These microbe-fighting properties come from a chemical treatment, or antimicrobial finish, that is topically applied to textiles during the finishing stage, granting them the ability to inhibit microbial growth.

   Antimicrobial textile is ideal for many commercial, residential, and industrial applications. However, in regards to stopping the spread of viruses, it is important to understand what this type of fabric can and can’t do.

    

   What Is Antimicrobial Fabric?

   Antimicrobial fabric refers to any textile that protects against the growth of bacteria, mold, mildew, and other pathogenic microorganisms. This is achieved by treating textiles with an antimicrobial finish that inhibits the growth of hazardous microbes, creating an added layer of defense and prolonging the life of the fabric.

   Common Applications

   The pathogen-fighting capabilities of antimicrobial fabric makes it suitable for a wide range of applications across diverse industries, including but not limited to:

   • Medical. Hospital scrubs, medical mattress covers, and other medical fabric and upholstery often utilize antimicrobial textiles to reduce the spread of disease and infection.
   • Military and Defense. Used for chemical/biological warfare garments and other equipment.
   • Activewear. This type of fabric is suitable for athletic wear and footwear as it helps to prevent odors.
   • Construction. Antimicrobial textile is used for architectural fabrics, canopies, and awnings.
   • Housewares. Bedding, upholstery, curtains, carpets, pillows, and towels are often made from antimicrobial fabric to prolong their life and defend against bacterial growth.

   Can antimicrobial fabric stop the spread of viruses?

   While antimicrobial fabric works great to slow the growth of microbes, it does not kill pathogens on contact, meaning it is not completely effective at stopping the spread of viruses. Even the fastest acting antimicrobial textiles take several minutes to kill microbes, while others only stop or slow their growth. Instead of using them as a substitute for hygiene and other health and safety precautions, they should be thought of as an extra layer of defense against harmful microorganisms to use in addition to your regular sanitary protocol.

    

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   Antimicrobial Fabric Solutions from Jason Mills

   As an expert manufacturer of mesh materials, fabrics, and textiles, Jason Mills keeps up with the latest technology and innovations in antimicrobial textiles to ensure high performance materials for our customers. Our antimicrobial polyester mesh is designed to meet the ever growing requirements of industries such as healthcare, recreation, and more, and it is suitable for products ranging from patient slings and medical curtains to camping materials and pool/spa upholstery.
   
   

   Contact Us for More Information on Antimicrobial Fabrics 

   Although antimicrobial textiles are not effective at completely stopping the spread of viruses, they serve as an added layer of protection by slowing or stopping the growth of harmful pathogens and other microbes. At Jason Mills, we research and develop fabrics to meet the needs of various industries, including healthcare, recreation, automotive, industrial, and more. Our commitment to innovation and approach to quality customer services makes us the ideal manufacturer for your textile needs. To learn more about our products, or to get started on your antimicrobial fabric solution, contact us or request a quote today.

    

8. Polyester Mesh: A Complete Fabric Guide | Properties, Applications, …

   September 4, 2020 3:42 pm Leave a Comment

   One of the pillars of Jason Mills’ knit fabrics product line is polyester mesh. This versatile material is used in a variety of industrial and commercial applications, ranging from the aerospace and automotive sectors to the marine and medical sectors as well as the indoor and outdoor recreational trade.

   The following article provides an overview of polyester mesh, discussing its properties, advantages, and applications. It also outlines the differences between polyester and nylon mesh and the importance of fabric finishing and treatment in achieving a particular end-use outcome or performance.

   

    

   An Overview of Polyester Mesh Fabric

   The term “knit mesh fabric” is a general expression used to describe material that is constructed with an open hole structure through the process of knitting (as opposed to weaving which is separate operation). Beyond this broad characteristic, the design of a specific knit mesh material can vary from others in regard to yarn, material weight, aperture opening, width, color, and finish. Polyester yarn is one of the most commonly used fibers in the manufacture of knit mesh fabric.

   Polyester consists of flexible, synthetic polymer fibers created through a chemical reaction between alcohol, carboxylic acid, and a petroleum byproduct. The resulting fibers are then stretched and oriented together to form a strong yarn that naturally repels water, resists staining, ultraviolet degradation, and holds up to frequent use. (Please note, water-resistance and other properties inherent in polyester yarn must be enhanced within the finishing process if it is necessary for the performance of the material. This is discussed in greater detail below.)

    

   Properties and Advantages of Polyester Mesh Fabric

   Compared to other mesh materials, polyester fabric exhibits a number of advantageous properties that make it suitable for use in a variety of industrial, commercial, and recreational applications, such as:

   • Ease of use and accessibility. Polyester is a common fiber available at most textile manufacturing facilities. When treated with a light resin the mesh material is easy to install (sew) and clean, thus reducing excess time and labor required for its integration and maintenance.
   • Dimensional stability. Polyester fibers demonstrate good elasticity, which allows the material to return to its original shape after it is stretched by up to 5–6%. It’s important to note that mechanical stretch is different from fiber stretch. One can design hi-stretch material using dimensionally stable yarns.
   • Durability. Polyester mesh fabric is highly resilient, offering inherent resistance to damage and degradation stemming from acidic and alkaline chemicals, corrosion, flames, heat, light, mold and mildew, and wear. Factors such a yarn weight (denier), entanglement, and filament count all are critical in determining durability.
   • Hydrophobicity: Polyester mesh is hydrophobic—i.e., tends to repel water—which translates to superior pigment absorption (meaning easier dyeing operations- as opposed to type 6 or 66 nylon) and drying times (meaning better moisture-wicking properties).

   Altogether, these characteristics suit the material for use in a wide range of applications, including ones involving outdoor and demanding environmental conditions.

   Fabric Applications

   

    

   As indicated above, polyester mesh fabric is highly versatile. Some of the industries that regularly employ the material for their parts and products include:

   • The aerospace, automotive, and marine industries for curtains, cargo nets, safety harnesses, seat support substrates, literature pockets, and tarps.
   • The filtration industry for filters and screens.
   • The medical and healthcare industries for curtains, braces, IV bag supports, and patient slings and support systems
   • The occupational safety industry for cut-resistant clothing, high-visibility vests, and safety flags
   • Recreational sporting goods industry for aquaculture equipment, camping supplies backpacks, etc.), golf simulator impact screens, and protective netting.

   The exact properties exhibited by the polyester mesh fabric employed depend on the needs of the application and industry.

   Polyester Mesh vs. Nylon Mesh

   Knit mesh fabric is most commonly made from either polyester or nylon yarns. While the two synthetic polymers share some properties—e.g., lightweight, durability, and tear resistance—there are several key distinctions that make them suitable for different applications.

   

   • Nylon has a smoother and softer feel than polyester, which in some situations makes it more ideal for use in applications requiring high aesthetic quality or user comfort. But, as noted above, other factors such as a high filament count can make polyester just as drapey as soft nylon.
   • Nylon is hydrophilic (absorbs water), while polyester is hydrophobic (repels water). As such, the former is more likely to be bogged down with water in high-moisture or high-humidity environments, while the latter dries quickly in marine and aquatic settings.
   • Nylon fibers are innately resistant to wear from bending and stretching, while polyester fibers are inherently resistant to heat and UV rays. These qualities make nylon mesh more suitable for applications where the material will be regularly subjected to bending and stretching, and polyester mesh more suitable for end uses where stability is key and for environments exposed to heat and sunlight. And again, it needs to be noted that these inherent qualities are basic at best. Finishing and treatment are key to performance. See below.

    

   The Importance of Fabric Finishing and Treatment

   The functional and aesthetic properties demonstrated by a polyester mesh fabric are dependent upon many factors. For the purposes of this article, we will focus on the final stages of textile production, otherwise known as “the finish”. The finish is typically a topically applied chemical that is set by heat during the process called framing. Once completed, these processes can affect the texture, weight, firmness, colorfastness, and resistances (UV, fire, etc.) of the final material.

   As indicated above, the properties exhibited by a fully finished and treated polyester mesh fabric vary depending on the needs of the application and the industry. Some examples include:

   • Antibacterial finishes: Topically applied anti-microbial finishes eliminate bacterial growth on the surface of the fabric. Bacteria growth creates odor and is also responsible for various healthcare-associated infections. This makes the need for these types of finishes essential for equipment used in the medical and healthcare industries. They are also suitable for sporting equipment as they minimize the spread of odor-causing bacteria.
   • Anti-static finishes: In operations involving sensitive electrical and electronic components, it is important to minimize the buildup of static charge. Fabrics with anti-static coatings reduce the risk of employees and equipment producing static discharge that impacts the integrity of the components.
   • UV resistant finishes: Untreated material exposed to UV rays fades and degrades over time. As such, polyester mesh intended for use in outdoor environments (e.g., recreational equipment) requires the addition of UV inhibitors to the fabric finish or dye formulation to retain the original integrity.
   • Fire Resistant finishes: One of the most commonly used finishes; used to achieve FR compliance in the automotive industry, aeronautical industry, and architectural interior industry (think curtains and indoor rec areas).

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   Jason Mills: The Experts in Polyester Mesh Fabric Solutions

   Polyester knit mesh is a material solution that finds use across a wide range of industrial, commercial, and recreational sectors. Its strength, stability, and durability make it well-suited for many applications. For customers looking for high-quality polyester mesh fabric, the team at Jason Mills is here to help.

   At Jason Mills, we specialize in the manufacturing, warehousing, and distribution of industrial polyester and nylon knit mesh. We offer a broad selection of standard textiles and custom-tailored fabric solutions for customers with highly specific or unique needs. For additional information about our standard and custom textiles, contact us or request a quote today.

    

9. Nylon Mesh Fabric: All You Need to Know

   June 8, 2020 12:06 pm Leave a Comment

   

   At Jason Mills LLC, we offer superior knitted mesh fabrics in a variety of weights, sizes, colors, and finishes. Our mesh fabric is comprised of polyester, nylon, or polypropylene fibers and yarns. Most materials are mesh in orientation for enhanced breathability. These fabrics are useful for a variety of applications including industrial, occupational safety, recreational, aeronautical, automotive, medical, and more.

   Most of our fabrics are warp knits produced on both tricot and raschel machines. We also on occasion will manufacture circular knits. To understand the difference between these types of machines and the fabrics they produce you need to look no further than the yarn. Tricot styles are exemplified by finer yarns and higher needle counts per inch to produce lighter material and tighter construction. Raschel knitting employs larger industrial yarns for a heavier, rugged look and feel. The mesh itself can be thicker with a more open (mesh) construction. The knitting style used depends largely on the application for which the material is being manufactured. For example, the tricot knits are used to create fabric for lining, lightweight substrates, and fine mesh filters. Raschel is used in the manufacture of sports netting, cut resistant fabrics, golf simulator impact screens, and full-body patient slings.

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   Nylon Mesh Properties and Benefits

   Nylon is a plastic-based synthetic fiber that can be extruded into strands of various sizes and thicknesses. Nylons are actually a family of materials created through the extraction and heat treatment of carbon-based molecules from organic resources. Nylons are wholly synthetic and have a wide range of useful properties, depending on the variety of nylon produced. Properties of nylon include:

   • Wear resistance
   • Lightweight
   • Temperature resistance
   • High tensile strength
   • Acid resistance
   • Alkali resistance
   • Corrosion resistance
   • High elasticity and flexibility
   • Easy to cut, dye, and clean
   • Dust resistant
   • Soft feel
   • Hydrophilic
   • Antimicrobial (when combined with silver ion fibers)

   Knitted nylon mesh features construction with openings that can be round, rectangular, honeycomb, etc. Fabrics can range from thin, lightweight marquisettes like mosquito netting or shear drapes to thick and heavy durable materials such as automotive cargo nets and scrub pads.

    

   Industrial Applications of Nylon mesh fabric

   The unique properties of nylon mesh make it particularly useful for a range of industrial applications, including:

   • Filtration: Nylon mesh screens for filters, mops, and squeegees
   • Marine: Fishing nets, boat covers, and tarps
   • Automotive: Filter screens, seat materials, substrates, mesh pockets, cargo netting
   • Healthcare: Privacy curtains, slings, and braces, IV mesh support
   • Recreational equipment: Safety harnesses, sports goals, and enclosure netting, shoes and sportswear
   • Aerospace: Cargo nets, mesh passenger seat supports, and seat pouches

   

   Nylon mesh can easily be manufactured with varying densities by adapting the sizes of spacing (by machine type) and yarn. It all depends on the needs of the application. In addition, nylon is easy to clean and highly chemically resistant, which gives it a particularly long service life. types Nylon can withstand moderately high heat (temperatures in the range of 340° F) making them particularly useful for industrial or safety applications.

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   Knitted Mesh Fabrics from Jason Mills

   With more than 40 years of experience in the fabric and textile manufacturing industry, Jason Mills specializes in industrial fabrics, specialty textiles, apparel, and home furnishings. We maintain a sizable stock of more than 100 knitted mesh fabrics to meet every industrial need and offer customized manufacturing services for applications that entail unusual or specialized requirements. We have recently added innovative technical materials to our product line, including anti-microbial fabric, spacer mesh, fire-resistant textiles, and UV resistant textiles.

   For more information on our high-quality knitted mesh fabrics, contact us today or request a quote.

   

10. Fabric Finishes: Treatments, Types, and Considerations

    April 9, 2020 2:58 pm Leave a Comment

    

    When talking about textiles, the “finish” refers to the functional and aesthetic characteristics of the fabric achieved after all production and processing operations are complete. Depending on what finishing and treatment processes are employed, the final fabric can exhibit properties that vastly differ from the raw fabric, including in regard to color, texture, and performance.

    The following article provides an overview of common fabric finishing and treatment processes and fabric finishes.

     

    Types of Fabric Finishing and Treatment Processes

    Textile manufacturers employ a wide range of finishing and treatment processes to attain different fabric finishes. Some examples include:

    

     

    . Mending and Burling

    Prior to finishing operations, textiles are often rough around the edges, with loose threads and knots that must be removed and smoothed. Depending on the fabric, various mending, burling, and scouring processes may be required to rid the fabric of any imperfections.

    . Washing and Drying

    Once smoothed and repaired, textiles are washed in a variety of chemicals. Bleaching, as the name implies, uses chlorine bleach and other chemicals to whiten and brighten. Similarly, scouring uses chemical detergents and heat to remove contaminants left over from the manufacturing process.

    Textiles may be dried several times throughout the finishing process, using air or heat to ensure that there is no excess moisture remaining in the material. Since temperature, drying time, humidity, and tautness differ depending on the desired textile, specialized equipment is used to dry the fabric and closely monitor these conditions.

    . Stabilizing

    After washing, textiles must be stabilized to ensure consistency and structural integrity. Calendering—one of the most common stabilizing processes used for fabrics—entails the use of heated pressurized rollers to condense the fibers within the fabric. Depending on the fabric, different rollers are used to create different surface finishes.

    . Coating and Glazing

    Textiles can be treated with a variety of coatings and glazes, including waxes, oils, and plastics or starch, glue, and shellac, respectively. These compounds further enhance the appearance of the fabric (such as by adding glossiness), alter existing characteristics (such as changing the texture), and/or add new properties (such as flame retardance or UV resistance).

     

    Types of Fabric Finishes

    Once finished and treated, textiles can have a variety of different finishes. For example:

    

    • Texture can range from soft to coarse
    • Weight can range from light to heavy
    • Firmness can range from soft to firm
    • Colorfastness can range from weak to strong
    • Various resistances (e.g., water, UV, fire, etc.) can range from low to high

    The final properties of a textile depend on its intended use.

     

    Technical Textile Finishing and Treatment Considerations

    Technical textiles are designed and manufactured for specific non-decorative purposes. During the finishing and treatment stages for any technical textile, it is important to keep the intended function in mind to ensure the finished fabric performs as expected.

    Some of the most common types of fabric finishes for technical textiles include:

    

    • Antibacterial: retards the growth of odor-causing bacteria
    • Anti-static: prevents the buildup of static charge
    • Chemical resistant: minimizes damage from chemical compounds
    • Fire resistant/flame retardant: reduces the risk of fire starting and spreading
    • UV resistant: withstands exposure to UV radiation without damage or degradation

     

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    Choose Jason Mills for All Your Knit Textile Needs

    At Jason Mills, we are a preeminent manufacturer of knit textiles suitable for use in a wide range of residential to industrial applications. We offer an extensive selection of stock styles as well as research and develop custom fabrics to meet unique needs. Equipped with decades of industry experience, we have the knowledge and skills to provide a textile with the right finishes for any application.

    For more information on our textile product and service offerings, contact us or request a quote today.