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Author Archives: Jason Mills

  1. Applications of Filtration Textiles

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    Filtration textiles are specialized fabrics designed to separate passing solids from liquids or gasses. They are typically made of tightly knit or woven materials that allow desired substances to penetrate while trapping and holding unwanted particles. Various industries benefit from these materials, including wastewater treatment, air purification, and oil filtration.

    A filtration textile manufacturer produces high-quality fabrics tailored to specific requirements. This involves selecting appropriate materials and weaving or knitting them into the desired structure. Here are some of the most common applications of filtration textiles:

    1. Air Filtration

    A filtration textile manufacturer develops innovative solutions to address diverse air quality challenges. They continually research and develop new materials and technologies to enhance filtration efficiency, airflow resistance, and durability. The following are specific air filtration applications requiring these textiles:

    • Hospital operating rooms: The filtration fabrics effectively remove airborne pathogens, bacteria, and particulates. This ensures a sterile surgical procedure environment and reduces the risk of post-operative infections.
    • Pharmaceutical manufacturing: Filtration textiles are used in cleanroom environments to maintain strict air quality standards and prevent contamination of pharmaceutical products. They also inhibit cross-contamination between different manufacturing stages.
    • Semiconductor production: Manufacturers develop filtration solutions to remove submicron particles, dust, and volatile organic compounds (VOCs) from the air. This enables semiconductor fabrication processes to achieve precise results while minimizing defects and yield losses.
    • Aerospace and defense: Filtration textiles are utilized in cabin air filtration systems and military shelters to protect personnel from airborne pollutants and biological agents. They are also used in the construction of space suits and protective clothing.

    2. Industrial Filtration

    Filtration textiles are used for various industrial applications, including oil filtration, chemical processing, and particulate separation in manufacturing. They are mostly employed in filter presses, centrifuges, and bags to remove contaminants and impurities. This improves product quality, extends equipment lifespan, and minimizes environmental impact.

    3. Mosquito Netting

    A filtration fabric can be an effective mosquito netting, protecting against bites and the transmission of vector-borne diseases. These textiles act as a physical barrier that prevents mosquitoes from entering living spaces and offering a safe environment for occupants. This is most beneficial to tropical and subtropical regions with prevalent mosquito-borne illnesses.

    4. Oil Spill Cleanup

    The fabrics are used in oil spill cleanup operations to absorb and contain oil from water surfaces, which mitigates environmental damage and contamination. A filtration textile manufacturer employs advanced engineering techniques to develop highly absorbent materials tailored for oil spill cleanup. These usually come in the form of absorbent pads, booms, or barriers, as they selectively absorb oil while repelling water.

    5. Water Filtration

    Water filtration processes benefit greatly from filtration textiles, removing suspended solids, sediment, and other contaminants. Listed below are water filtration applications where these fabrics are essential:

    • Municipal water treatment plans: Filtration textiles purify drinking water for public consumption. They remove suspended solids, bacteria, viruses, and other impurities from raw water sources.
    • Swimming pool filtration: In recreational facilities and aquatic centers, these fabrics are utilized to maintain water clarity, hygiene, and safety for swimmers. They are often incorporated into sand, cartridge, and diatomaceous earth filters.
    • Desalination plants: Filtration textiles are used in reverse osmosis (RO) and ultrafiltration (UF) membranes to remove salt and other dissolved solids from seawater. They also act as selective barriers, allowing water molecules to pass through while rejecting salts and contaminants.
    • Groundwater remediation: The fabrics are employed in groundwater treatment systems to remove pollutants and contaminants from aquifers. They are mostly used in filtration barriers, permeable reactive barriers (PRBs), and pump-and-treat systems to capture contaminants.

    Partner With Jason Mills for High-Quality Textiles

    At Jason Mills, we are committed to pushing the boundaries of textile innovation and quality! Our team combines years of industry experience with cutting-edge technology to deliver superior textile solutions tailored to your needs. Whether you require fabrics for filtration, industrial applications, or technical textiles, we strive to exceed your expectations in every aspect.

    Contact us today for more information, or request a quote now.

  2. Introducing 1920SD: The New Style of Solution-Dyed Material

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    The evolution of solution dyes is a significant advancement in materials engineering, especially in industries requiring color consistency, durability, and performance. Solution-dyed materials undergo a process where color is integrated throughout the material at the molecular level, unlike traditional piece-dyed goods. This results in superior color retention and resistance to fading or bleeding.

    In this blog post, we will explore 1920SD, Jason Mills’ new solution-dyed material, which represents innovation in solution-dyed textiles.

    Key Features of 1920SD

    1920SD is a high-performance material engineered for indoor sports simulation environments. Its characteristics include the following:

    100% Solution Dyed Black Polyester

    Using 100% solution-dyed black polyester eliminates the dye transfer issues that can occur with regular piece-dyed items. This ensures a clean and professional appearance, whether it is used as a rear impact screen or side curtain in indoor sports simulation setups, such as for golf impact. It also prevents black residue from transferring to the front screen or balls.

    Fire Resistance to NFPA 701 Large Scale Standards

    The material’s fire resistance to NFPA 701 large scale standards demonstrates a commitment to safety in indoor simulation environments. Each production lot goes through rigorous testing to meet this federal government fire resistance requirement. This gives users confidence in the material’s ability to protect against fire hazards during gameplay sessions.

    Taber Abrasion Performance

    1920SD exhibits Taber abrasion (simulates golf ball rotation) performance that surpasses industry standards. It has been proven to withstand over 5,000 cycles. This makes it an ideal choice for indoor simulation applications where constant wear and tear are common. Additionally, it offers users a long-lasting and sturdy solution for their gaming needs.

    Strength Qualities in Break, Tear, and Burst

    Through rigorous testing, the material has demonstrated superior strength compared to standard materials used in the indoor sim market. Its ability to withstand break, tear, and burst tests highlights its construction, providing users with enhanced durability and reliability even in demanding gameplay scenarios. Consequently, it offers a high-quality and resilient solution for indoor simulation setups.

    Potential Applications of 1920SD

    Aside from indoor simulations, this unique solution-dyed material can be used in the following applications:

    Architectural Design

    Architects and interior designers can incorporate the material into spaces for wall coverings, partitions, and window treatments. Its dye transfer prevention ensures long-lasting color consistency, while its fire resistance makes it suitable for use in public areas.

    Automotive Interiors

    Automotive manufacturers can use the material for upholstery, headliners, and trim panels in vehicle interiors. Its properties prevent dye transfer, ensuring that dark-colored materials do not imprint onto lighter surfaces.

    Medical Facilities

    The material can find applications for privacy curtains, wall coverings, and upholstery in waiting areas and patient rooms. Its ability to prevent dye transfer guarantees a hygienic environment, while its fire resistance provides an added layer of safety in healthcare settings.

    Outdoor Events and Festivals

    1920SD can be used as weather-resistant banners, tents, and stage backdrops for outdoor events and festivals. Its resistance to fading and bleeding ensures that it can withstand exposure to the elements while maintaining its visual appeal.

    Theatrical Productions

    In theatrical productions, 1920SD can be a versatile material for stage backdrops, curtains, and props. Its ability to resist dye transfer and meet fire safety standards makes it suitable for indoor and outdoor stage settings.

    Trade Shows and Exhibits

    Exhibitors can benefit from this material for booth backdrops, banners, and signage at trade shows and exhibitions. Its sleek black appearance provides a backdrop for showcasing products and attracting visitors.

    Discover the Difference With Textile Solutions From Jason Mills

    At Jason Mills, we deliver dependable textile solutions meticulously crafted to meet the unique demands of diverse industries. Our commitment to excellence is evident in our fabrics, which are engineered and tested to ensure exceptional performance, durability, and reliability. With 48 years of industry expertise, we are well-equipped to assist you in finding the perfect fabric solution.

    Contact us today for more information, or request a quote now.

  3. Recycled Materials & Sustainability

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    The increasing focus on sustainability in the textile industry reflects an awareness of environmental issues and the necessity for responsible business practices. Recycled materials, especially in the form of fibers or fabrics, have become crucial in minimizing the industry’s ecological impact. By utilizing these resources, manufacturers contribute to reducing the consumption of raw materials and the generation of waste.

    This article will underscore the importance of sustainability in the textile industry, emphasizing the role of recycled fabrics in attaining environmental objectives.

    Environmental Impact of Traditional Fabric Production

    Traditional textile production is known for its significant environmental impacts, especially in terms of energy consumption and greenhouse gas (GHG) emissions. The energy-intensive processes involved in spinning, weaving, knitting, dyeing and finishing fabrics contribute significantly to carbon footprints.

    Despite these concerns, there are opportunities for improvement in traditional fabric production. One promising avenue is adopting renewable energy sources to power processes, reducing reliance on fossil fuels and lowering carbon emissions. Additionally, advancements in production methods offer the potential to optimize energy usage and minimize waste generation throughout the supply chain.

    Moreover, the increasing demand for sustainable products presents an opportunity for traditional fabric producers to innovate and diversify their offerings. By developing eco-friendly alternatives, the industry can meet consumer preferences for environmentally responsible goods. This shift towards sustainability aligns with societal values, opens new markets, and strengthens brand reputation.

    Benefits of Using Recycled Materials in Industrial Fabrics

    The following are the key advantages that recycled materials bring to the production of industrial fabrics:

    Reduction of Resource Extraction and Depletion

    Recycling materials will significantly reduce the demand for virgin resources like cotton, polyester, or other fibers. This lessened resource extraction aids in conserving ecosystems and biodiversity. Furthermore, it addresses issues about the overuse of finite resources, advocating for a more sustainable approach to industrial fabric production.

    Lowering of Carbon Footprint and GHG Emissions

    Using recycled materials, an industrial fabric manufacturer helps mitigate climate change and reduce their environmental effects. The reduced carbon footprint aligns with global initiatives to minimize GHG and promote sustainability goals and environmental responsibility. This positive shift toward greener processes addresses the immediate fabric-related ecological challenges.

    Conservation of Water and Energy Resources

    Recycling materials generally require less energy, making it a more efficient and ecological solution in fabric production. By reducing energy demand, the sector may reduce its overall environmental impact and transition to a more resource-efficient and environmentally friendly process. It also contributes to water conservation and alleviates the ecological stress associated with excessive water use.

    Recycled Materials and Sustainable Alternatives in Industrial Fabrics

    Repurposing post-consumer and post-industrial waste into new fabrics offers a promising solution to reduce waste and lessen the demand for new resources, diverting materials from landfills. Recycled fabrics symbolize a shift towards a circular economy, where existing materials are reused to create new products. This promotes a more sustainable production cycle.

    Looking ahead, it is crucial to recognize the growing momentum towards sustainability within the textile industry. Consumers are increasingly demanding eco-friendly products, prompting companies to prioritize eco-conscious practices. This shift benefits the environment and allows businesses to build stronger connections with conscientious consumers.

    Below are examples of these alternatives:

    • Recycled yarns: These fibers are derived from post-consumer waste, undergoing a process to transform discarded materials into new usable items. Commonly recycled yarns include polyester, nylon, and cotton.
    • Solution-dyed yarns: These fibers undergo a coloring process while the polymer solution is manufactured before extrusion- thus eliminating the need to dye at the manufacturing facility. And it results in yarns with consistent and permanent color throughout.
    • Biodegradable additives: These are substances incorporated into plastics or materials to enhance their ability to break down naturally. For example, Ciclo accelerates the biodegradation process of textile materials, promoting the decomposition of the resources.

    Why Solution-Dyed Yarn Is Superior

    Solution-dyed yarn is a perfect example of an innovative and sustainable approach in the textile industry. It is dyed during the initial manufacturing process of the fiber rather than after it has been spun, knit or woven. This unique production method enhances the quality and durability of the final product and addresses serious environmental concerns.

    Here are the reasons why solution-dyed yarn is superior to other fabrics or textiles:

    • Color permanence: The color is an intrinsic part of the yarn, resulting in fabrics that resist fading, even after prolonged exposure to sunlight and washing.
    • Water conservation: Incorporating the color directly into the polymer solution before extrusion reduces the need for extensive dye baths.
    • Energy efficiency: The dyeing process reduces the need for heating large volumes of water, resulting in a more energy-efficient production method.
    • Chemical reduction: The solution-dyeing process reduces the reliance on dyes, leading to a decrease in the overall use of chemicals.

    Choose Jason Mills for Unparalleled Industrial Textile Solutions

    At Jason Mills, we take pride in providing industrial knit fabrics that are meticulously engineered and rigorously tested. We guarantee their superior performance, durability, and dependability even in the harshest environments. Our experience includes working in various healthcare, workplace safety, and recreation industries.

    Contact us today to explore our products and services! You can also request a quote now.

  4. Advantages of Warp Knitting in Industrial Textiles

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    Click to ExpandAdvantages-of-Warp-Knitting-in-Industrial-Textiles

    Warp knitting is a method of creating knitted fabrics using multiple parallel yarns. Each needle or hook in the knitting machine works with its line, forming a loop that interlocks with adjacent loops. As a result, the textile produced through this technique has a smooth, flat surface and tends to be less elastic than those made by other methods.

    This knitting technique is commonly used for producing fabrics with specific properties, such as tricot fabrics, known for their fine gauge and smooth texture. It can also create more complex patterns and designs by varying the movement of the guide bars and yarns.

    The following are other unique advantages of warp knitting in industrial textiles:

    1. Production Efficiency

    Multiple yarns can be processed simultaneously in warp knitting, allowing for faster production rates than other techniques. The machines also have many needles or guidance bars, significantly increasing production efficiency. This capability is particularly advantageous for industrial textile production, where large quantities of fabric must be manufactured quickly.

    2. High-Quality Fabric

    Warp-knitted fabrics exhibit excellent dimensional stability. The interlocking loop structure formed by the simultaneous knitting of multiple yarns ensures the material maintains its shape and size even under stress. This stability is particularly important for technical textiles, where precise dimensions and consistent performance are crucial.

    The high-quality nature of warp-knitted fabrics also extends to their surface characteristics. They often have smooth surfaces with uniform appearances and excellent drapes. The loop structure also results in a tight-knit construction that minimizes snagging and improves abrasion resistance. This makes the fabrics durable and less prone to pilling or fraying, enhancing their quality and longevity.

    3. Versatility

    Warp knitting is a highly versatile production method that can create a wide range of fabrics. These include mesh fabrics characterized by their open, net-like structure with evenly spaced holes. Spacer fabrics are another type of fabric that are three-dimensional textiles consisting of two outer layers connected by a central layer.

    The ability to produce a diverse array of fabrics using this technique is attributed to the design flexibility of the machines. They can be equipped with multiple guide bars and offer various stitch patterns, enabling the creation of complex designs, textures, and fabric structures. This adaptability makes it a preferred method for industrial textile production.

    4. Fabric Customization

    The machines can be customized to achieve desired fabric characteristics, including stiffness, porosity, and breathability. One aspect of fabric customization is the selection of yarns. Different yarn types, such as natural, synthetic, or a blend of both, can be chosen based on their unique properties. For example, high-strength synthetic fibers like polyester or nylon can produce a fabric with enhanced stiffness and durability.

    Adjusting the machine’s speed, tension, and stitch patterns can also modify the fabric’s properties. For instance, controlling the stitch density or loop size can impact its porosity or breathability. This is beneficial in applications such as filtration or sports apparel, where breathability and moisture management are crucial.

    5. Cost-Effectiveness

    The cost savings are a result of its efficiency and minimal material waste. This allows manufacturers to lower their production costs and improve their market competitiveness. Additionally, the increased production speeds lead to higher output in a given time, which benefits from economies of scale. Therefore, manufacturers can reduce cost per unit by producing larger quantities within a shorter timeframe.

    Partner With Jason Mills for Unrivaled Industrial Textile Solutions

    At Jason Mills, we take pride in offering industrial knit fabrics that are meticulously engineered and rigorously tested! We ensure their exceptional performance, durability, and reliability, even in the most demanding environments. Our expertise also extends to serving diverse sectors, including healthcare, occupational safety, and recreation.

    Contact us today to explore our wide selection of materials! You can also request a quote right away to begin working with us.

  5. How To Pick the Right Industrial Knit Fabric

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    Click to ExpandHow-To-Pick-the-Right-Industrial-Knit-Fabric

    Industrial fabrics are a type of textiles created exclusively for industrial use. They are purposefully designed and produced to have particular qualities and features that make them suitable for various industrial environments. The fabrics are usually constructed from synthetic fibers like polyester, nylon, aramid, or fiberglass. This enhances their strength, durability, and resilience.

    The right choice of industrial fabric can significantly impact the end product’s performance, functionality, and overall appeal. This article will delve into the key considerations when selecting the right industrial knit fabric for specific applications.

    Factors To Consider for Industrial Fabric Selection

    When choosing industrial knit fabrics, it is essential to carefully consider several factors to ensure optimal performance and suitability for the intended use. The following are some critical considerations to keep in mind:

    Yarn Type

    Each yarn type has distinct properties that can impact the resulting fabric’s characteristics. For example, polyester is known for its strength and durability, making it the best choice for applications requiring high tensile strength. On the other hand, nylon has exceptional elasticity and abrasion resistance, making it suitable for uses that need flexibility and resilience. Finally, monofilament consists of a single, thick strand that provides specific properties, such as increased transparency or decreased elongation.

    Knitting Technique

    Weft, warp, and circular are just some knitting techniques that can be utilized for industrial fabric. Each method produces a unique form of fabric with distinctive characteristics. Here is a brief overview of these techniques:

    • Circular knitting: This versatile method involves knitting in a circular motion, resulting in seamless tubular fabrics. It can produce various fabric types, including stretch and non-stretchy ones.
    • Warp knitting: Under the umbrella of warp knitting are both tricot and raschel knits. Raschel knits are characterized by producing heavier fabrics that are stable with minimal stretch. It entails interlacing parallel yarns to create a fabric structure. Tricot knitting is much lighter and produces material with stretch in the width.
    • Weft knitting: This involves interlocking yarns in a horizontal direction, creating a fabric with more stretch and flexibility. Weft knitted fabrics are commonly used in apparel, sportswear, and other applications requiring stretchability and comfortable fit.

    Fabric Weight

    The fabric weight is measured in ounces per square yard (OSY) or grams per square meter (GSM) and usually depends on the application’s requirements. A lighter fabric weight may be more suitable for applications where flexibility, breathability, and ease of movement are important. It is often employed in sportswear, activewear, and uses that require drape and comfort.

    In contrast, a heavier fabric weight may be preferable for increased strength, durability, and abrasion resistance. Heavyweight fabrics are commonly used in industrial applications, upholstery, or products that need to withstand rough conditions.

    Color

    Industrial knitting fabrics can be dyed in various custom colors to meet specific requirements. One common method is solution dyeing, where the color is added to the fiber before it is spun into yarn. Solution-dyed fabrics offer excellent color fastness and resistance to fading, making them suitable for applications where long-lasting color integrity is important.

    Finish

    The finish of a fabric refers to any treatment applied to it after it is knitted and dyed Common finishes in industrial knitting include:

    • Resins: After dyeing a stiffening agent made of chemical or animal origin is added to make the fabric firm or abrasive. This can be applied to the fabric to improve its functionality and durability.
    • Fire Resistance And Water Repellency: A waterproof coating can make the material resistant to water penetration, while a flame-resistant layer can enhance its safety properties.
    • Laminating: This involves bonding a layer of film or another fabric to the base fabric. It can provide additional strength, improve tear resistance, or enhance properties like water resistance or breathability.
    • Anti-static treatment: Fabrics used in industrial settings often undergo anti-static treatments to reduce the buildup and discharge of static electricity, preventing potential hazards.

    Choose Jason Mills for Unparalleled Industry Textile Solutions

    At Jason Mills, we pride ourselves on delivering reliable and innovative textile solutions tailored to different industries’ diverse needs. Our industrial knit fabrics are meticulously engineered and tested to ensure exceptional performance, durability, and reliability even in demanding environments. Some industries we serve include healthcare, occupational safety, and indoor and outdoor recreation.

    Contact us today to access a wide range of specialty materials! You can also request a quote now, and we will gladly help you with your needs.

  6. Industrial Protective/Safety Fabrics 101: Types & Applications

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    Professionals working in high-risk environments face threats from explosions, fire, metal sparks, high-voltage power, sharp objects, and toxic or corrosive chemicals. They require reliable protective clothing to keep them safe from potential dangers. Industrial protective fabrics are technical clothing meant to protect workers from environmental and workplace hazards. Safety fabrics should be comfortable, provide maximum protection for the wearer both indoors and outdoors, and give them freedom of movement.

    Protective textiles should also remain compliant with government and industry standards for workplace safety. Protective apparel must keep workers safe while meeting the requirements of the oil and gas, metalworking, energy, utility, chemical, and manufacturing industries. Learn more about the properties, benefits, and applications of various safety fabrics.

    industrial workers protective fabric

    Safety Fabric Properties: Fire, Cut, and UV Resistance

    Protecting employees from workplace hazards is one of the crucial responsibilities of the employer, who needs to identify the safety risks in the workplace. The type of protective fabric chosen will depend on the nature of work, potential hazards, and compliance requirements under the relevant ANSI, ASTM, AATCC, OSHA, FAR 25.853 or MVSS 302, and Mil-Spec standards. 

  7. Marine Mesh Fabrics | Sun, Salt & Moisture Resistant

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    Marine conditions are notoriously harsh. Moisture, corrosive salt water, UV radiation, and other factors cause standard fabrics to wear rapidly. With continuous exposure to marine conditions, these fabrics wear and fade. Marine fabrics are specifically engineered to withstand the extreme conditions common in marine operations.

    Marine mesh fabric is especially critical for the safe everyday operation of boats and other marine equipment. It is used to move or hold items without retaining water or becoming waterlogged. Marine mesh fabrics are characterized by evenly spaced openings. These openings allow mesh bags, pockets, and nets to shed water rapidly. 

    Marine fabrics

     

    Outdoor Mesh Fabrics for Marine Applications

    Outdoor mesh fabric for marine applications must be able to resist exposure to moisture, sun, and saltwater over long periods while maintaining its strength, elasticity, and structural integrity. To meet these needs, manufacturers have incorporated a variety of modern materials into specialized marine mesh fabrics that are capable of withstanding even the most extreme marine conditions. Marine-grade polyester fabric and marine nylon fabric are the two most popular materials used in marine applications today. 

    Marine Nylon Fabric

    Marine nylon fabric offers a variety of benefits, for marine applications, including:

    • Resistance to wear, corrosion, and temperature
    • Flexible and lightweight
    • Exceptional tensile strength
    • Resistance to alkali, acid, and saltwater
    • Hydrophilic
    • Easy to clean and maintain
    • Variety of hole shapes and sizes
    • Range of fabrics, from thin netting to heavy cargo nets

    Marine Grade Polyester Fabric

    Polyester mesh features numerous properties ideal for marine use, including: 

    • Strong and durable
    • Dries quickly 
    • Hydrophobic
    • Flexible and elastic
    • Lightweight
    • Solution-dyed black to resist UV radiation
    • Resistant to microbial growth
    • Resistant to corrosion, heat, and chemicals

     

    Marine Fabrics From Jason Mills

    Jason Mills specializes in the development of high-quality fabrics for specialized applications. Our marine fabrics are carefully engineered to perform reliably in even the most extreme marine conditions. With decades of experience, we understand the unique needs of the marine industry and design our fabrics to meet industry-specific standards for safety and performance. 

    Harsh marine environments require materials that will not lose their structural integrity, fade, or bleed upon exposure to extreme conditions. Jason Mills’ quality marine fabrics are knitted using specialized marine-grade yarns, ideal for use in seat pockets, map and document holders, and mesh containers. 

    Our Solutions

    At Jason Mills, we are proud to offer an extensive selection of fabrics to meet a wide range of marine needs. All of our marine fabrics are made with 100% solution-dyed polyesters. The dye is embedded directly in the fiber of the yarn, which allows our fabrics to withstand up to 2,000 hours of exposure to UV radiation without fading.

  8. Nylon & Polyester Mesh Screen Filters

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    Mesh screen filters have an open-hole structure that enables them to capture and collect solid particles from liquid or air streams. Available in numerous designs and materials, they serve as a versatile filtration and skimming solution for many industrial, commercial, and recreational applications.

    At Jason Mills, we provide standard and custom knitted mesh fabrics in a range of weights, sizes, colors, and finishes to suit different customer needs. Both our nylon and polyester mesh fabric solutions possess distinct benefits that make them suitable for filtration.

     

    Nylon and Polyester Filter Mesh 101

    The performance of a mesh filter is highly dependent on the fibers and yarns used to make it. Nylon and polyester are synthetic polymers often used to create mesh screens for filtration or skimming devices. While both are flexible, durable, and lightweight, they each have distinct benefits and limitations that impact their suitability for certain applications.

    nylon and polyester mesh fabric

     

    Polyester Filter Mesh

    Polyester is a synthetic polymer formed by a chemical reaction involving alcohol, carboxylic acid, and a petroleum byproduct. The resulting fibers can be stretched and aligned to form yarn with the following properties: 

    • High strength and durability
    • Excellent dimensional stability
    • Hydrophobic surface
    • Resistance to acids/alkalis, corrosion, heat/fire, mold/mildew staining, ultraviolet light, and wear
    • Easy sewing and cleaning requirements

    These advantageous characteristics make polyester mesh suitable for a wide range of applications. Whereas the hydrophilic nature of nylon fibers causes them to absorb water, the hydrophobic nature of polyester fibers allows them to repel moisture. As a result, polyester mesh screens will dry faster when exposed to wet conditions. Additionally, polyester is more resistant to heat and UV rays than nylon, making filter mesh made from it a more suitable solution for outdoor environments. 

    Polyester mesh generally has a slightly rougher feel than nylon mesh. However, a higher filament count can create a lighter, drapier material. It also tends to be less tolerant of stretching and bending than nylon mesh, which limits its use in applications where elasticity is a priority.

     

    Nylon Filter Mesh

    Nylon is a synthetic plastic created by extracting and heat treating carbon-based compounds from organic matter. It is capable of being extruded into strands of various sizes and thicknesses to suit different applications. Key properties include: 

    • High tensile strength
    • Light weight
    • Elasticity and flexibility
    • Resistance to acids, alkalis, corrosion, dust, temperatures, and wear
    • Hydrophilic and antimicrobial (when combined with silver ion) surface
    • Soft, smooth feel
    • Easy cutting, dyeing, and cleaning requirements

    Nylon fibers can be knitted into durable mesh suitable for different straining, sieving, and filtering applications. The mesh openings can be constructed in a variety of shapes (such as round, rectangular, or honeycomb) and thicknesses (ranging from thin, lightweight drapes or netting to thick, heavy-duty nets and pads). 

    In addition to its availability in many designs and configurations, nylon mesh offers a number of other key advantages over alternative filter mesh options. For example, its strength and durability make it a great choice for long-term use. Additionally, its smooth surface facilitates the removal of filtered solids, making it an effective and efficient solution for pool filters and skimmers.

    However, unlike polyester fibers, nylon fibers absorb and retain water, which causes nylon mesh screens to stretch and expand in wet or humid environments. Nylon mesh also tends to degrade more quickly than polyester when exposed to direct sunlight, making it better suited for applications that are less exposed to weathering elements.

     

    Common Applications of Nylon & Polyester Mesh Screen Filters

    Nylon and polyester filter mesh are used in filtration solutions for numerous industrial, commercial, and recreational applications. For example, they are integrated into pool filters and skimmers, where they help maintain a clean and safe environment for swimmers by capturing and removing debris and other solid contaminants.

    Other common applications of nylon and polyester filter mesh include:

    • Dust collection and separation
    • Sifting and milling
    • Fuel and oil filtration in automotive and aerospace systems
    • Filtration systems in refrigerators, dryers, and other appliances
    • Filtering tests in laboratory applications
    • Infusion and transfusion filters in medical applications

    Application-specific requirements and environmental factors will dictate which type of filter mesh is most appropriate for an application. For example, nylon’s smooth and soft surface makes it uniquely suited for sensitive medical and diagnostic applications, whereas polyester’s acid resistance and hydrophobicity make it preferable for applications involving acidic substances or long-term water exposure.

     

    Filtration Textile Solutions at Jason Mills

    At Jason Mills, we offer an extensive selection of polyester and nylon mesh suitable for filtration applications. They are available with opening apertures of less than 1/16 inch and in weights ranging from 2 to 11 ounces. 

  9. Fire Resistant Fabrics | Fire Retardant vs. Fire Resistant

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    Flame-resistant and fire-retardant fabrics are essential safety tools in a variety of industrial, commercial, and municipal applications. Technological improvements in these fabrics have facilitated the development flame barriers, coverings, numerous types of personal protective equipment, and more. This blog post will discuss the differences between flame-resistant and fire-retardant fabrics, common applications of these fabrics, and more.

    fire resistance

    Flame-Resistant (FR) Fabrics

    While there is significant overlap in fire-resistant and flame-retardant fabric—both in terminology and physical usage—the two fabric types have distinct differences.

    Fire-Retardant Fabric vs. Fire-Resistant Fabric

    Fire-retardant fabrics and fire-resistant fabrics are two different classes of material. Each class has unique attributes that make them advantageous for intense heat or open flame applications, but they use different mechanisms to do so.

    • Fire-retardant fabrics, also known as chemically flame retardant fabrics, are standard fabrics that have been treated with a special flame-retardant coating. They will burn, but at a much slower rate than untreated standard fabrics. Flame retardancy is classified into three groups: flame retardant (FR), inherently flame retardant (IFR), and durably flame retardant (DFR).
    • Flame-resistant fabrics are made up of typically synthetic fibers that resist ignition under prolonged exposure to flame or heat. Because of this construction, they are also sometimes referred to as inherently flame-retardant fabrics. Instead of burning, these fabrics will eventually begin to melt. The degree of inherently flame-resistant fibers within a flame-resistant fabric can vary widely from a few percent of the fibers to a full construction, depending on the manufacturer.

     

    Nylon and Polyester Fabric Fire Resistance

    Synthetic fibers comprise most of the top choices for fire-resistant fabrics. While most natural fibers are flammable, plastic-based fibers will often melt due to the heat instead of igniting. Nylon and polyester fabrics have become especially popular due to their high melting points and low thermal conductivity. For additional protection, manufacturers can treat the fibers with a solution of fire-resistant chemicals.

    Adding a Fire-Resistant Fabric Finish

    Certain chemicals can treat natural and synthetic fibers to increase their fire resistance. These chemicals are classified into four different groups based on their effects:

    • Soft Fire Resistant (FR)
    • Medium Crisp Fire Resistant (FR)
    • Medium Soft Fire Resistant (MSFR)
    • Heat Set Fire Resistant (HSFR)
    Polyester Mesh - Soft Fire Resistant (FR)

    Polyester Mesh – Soft Fire Resistant (FR)

    Polyester Mesh - Heat Set Fire Resistant (HSFR)

    Polyester Mesh – Heat Set Fire Resistant (HSFR)

    Nylon Mesh - Medium Crisp Fire Resistant (FR)

    Nylon Mesh – Medium Crisp Fire Resistant (FR)

    Polyester Mesh - Medium Crisp Fire Resistant (FR)

    Polyester Mesh – Medium Crisp Fire Resistant (FR)

    Polyester Mesh - Medium Soft Fire Resistant (MSFR)

    Polyester Mesh – Medium Soft Fire Resistant (MSFR)

    Nylon Mesh - Medium Crisp Fire Resistant (FR)

    Nylon Mesh – Medium Crisp Fire Resistant (FR)

    Common Applications

    Fire-resistant and fire-retardant fabrics are necessary in a wide variety of applications. Many industries regulate the types of fabrics allowed in various settings to ensure that facilities meet minimum application safety standards. Some of the most popular applications for these fabrics include the following:

    • Aeronautical, automotive, and marine applications, which require fire-retardant or fire-resistant fabrics for seating, cargo nets, and interior finishes
    • Hospital uses, such as material for drapes, sheets, and mattress covers
    • Military applications, such as protective military clothing
    • Occupational safety, with applications primarily focused on worker safety and PPE in industrial and outdoor settings
    • Recreation, especially in camping, fishing, golfing, hiking, hunting, and shooting

    fire resistantMore Information on Fire Resistant/Retardant Fabrics

    At Jason Mills, we manufacture a wide variety of knit textiles, including flame-retardant and fire-resistant fabrics. Our materials meet strict industrial and safety standards to ensure every protective fabric is as safe as possible. Our team can research and develop custom fibers to create knit fabrics that target specific operational challenges. Contact us today or request a quote to see how our capabilities can serve your operation.

     

  10. Antimicrobial Fabric: What Is It?

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    Antimicrobial FabricAntimicrobial fabric is designed to fight the growth of bacteria, mold, fungus, and other microbes. These microbe-fighting properties come from a chemical treatment, or antimicrobial finish, that is topically applied to textiles during the finishing stage, granting them the ability to inhibit microbial growth.

    Antimicrobial textile is ideal for many commercial, residential, and industrial applications. However, in regards to stopping the spread of viruses, it is important to understand what this type of fabric can and can’t do.

     

    What Is Antimicrobial Fabric?

    Antimicrobial fabric refers to any textile that protects against the growth of bacteria, mold, mildew, and other pathogenic microorganisms. This is achieved by treating textiles with an antimicrobial finish that inhibits the growth of hazardous microbes, creating an added layer of defense and prolonging the life of the fabric.

    Common Applications

    The pathogen-fighting capabilities of antimicrobial fabric makes it suitable for a wide range of applications across diverse industries, including but not limited to:

    • Medical. Hospital scrubs, medical mattress covers, and other medical fabric and upholstery often utilize antimicrobial textiles to reduce the spread of disease and infection.
    • Military and Defense. Used for chemical/biological warfare garments and other equipment.
    • Activewear. This type of fabric is suitable for athletic wear and footwear as it helps to prevent odors.
    • Construction. Antimicrobial textile is used for architectural fabrics, canopies, and awnings.
    • Housewares. Bedding, upholstery, curtains, carpets, pillows, and towels are often made from antimicrobial fabric to prolong their life and defend against bacterial growth.

    Can antimicrobial fabric stop the spread of viruses?

    While antimicrobial fabric works great to slow the growth of microbes, it does not kill pathogens on contact, meaning it is not completely effective at stopping the spread of viruses. Even the fastest acting antimicrobial textiles take several minutes to kill microbes, while others only stop or slow their growth. Instead of using them as a substitute for hygiene and other health and safety precautions, they should be thought of as an extra layer of defense against harmful microorganisms to use in addition to your regular sanitary protocol.

     

    antimicrobial polyester meshAntimicrobial Fabric Solutions from Jason Mills

    As an expert manufacturer of mesh materials, fabrics, and textiles, Jason Mills keeps up with the latest technology and innovations in antimicrobial textiles to ensure high performance materials for our customers. Our antimicrobial polyester mesh is designed to meet the ever growing requirements of industries such as healthcare, recreation, and more, and it is suitable for products ranging from patient slings and medical curtains to camping materials and pool/spa upholstery.

    Contact Us for More Information on Antimicrobial Fabrics 

    Although antimicrobial textiles are not effective at completely stopping the spread of viruses, they serve as an added layer of protection by slowing or stopping the growth of harmful pathogens and other microbes. At Jason Mills, we research and develop fabrics to meet the needs of various industries, including healthcare, recreation, automotive, industrial, and more. Our commitment to innovation and approach to quality customer services makes us the ideal manufacturer for your textile needs. To learn more about our products, or to get started on your antimicrobial fabric solution, contact us or request a quote today.

     

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